Cangzhou Metalign Machinery Co., Ltd.
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| 1.1 Production Line | ||
| This roll forming production line is designed for manufacturers of rolling shutter door panels, serving industrial, commercial, and residential clients. It provides high efficiency, precise forming, and customizable panel designs. Ideal for warehouses, security doors, and prefabricated building applications, ensuring consistent quality, material utilization, and long-term operational reliability. | ||
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Coil Edge Collector |
Cut |
| 1.2 Profile | |
| The rolling shutter door panel is made of galvanized or zinc-coated steel, 0.8–1.2mm thick, with corrugated shape and folded interlocking edges. Its design enhances strength, rigidity, and weather resistance. Widely used in industrial, commercial, and residential shutter applications. Panels are compatible with prefabricated assemblies, providing security, durability, and easy installation. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 0.8-1.2mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
| 1.3 Production Process | |
| Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Out Table | |
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| Process: Material is fed from the decoiler and precisely guided into the roll former. The gearbox-driven arch frame ensures stable, high-precision corrugation and interlocking edges. Hydraulic cutting delivers exact panel lengths. This process guarantees consistent panel profiles, structural strength, and high throughput for industrial, commercial, and residential rolling shutter applications. |
| 1.4 Key Focus | |
| High precision gearbox-driven roll forming ensures uniform corrugated profiles and interlocking edges. | |
| Arch frame structure provides stability for heavy-gauge panels, reducing vibration and defects. | |
| Hydraulic cutting achieves exact panel lengths with minimal material waste. | |
| Fully automated operation increases productivity and reduces labor costs. | |
| Suitable for residential, commercial, and industrial shutter panel production. |
| 2.1 Decoiler | ||
| Structure | Stand type | |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T | |
| Coil Width | Customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU2 | |
| 2.2 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width | |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.3 Roll Forming Machine | ||
| Working Speed | Around 20 m/min | |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 12 stands | |
| Shaft Diameter | 60mm solid shaft | |
| Motor Power | 5.5 Kw | |
| Roller Material | 45# steel polished and chromed HRC58-62° | |
| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.8-1.2mm | |
| 2.4 Optional Upgrade: Cover | ||
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| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.5 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. | |
| Hydraulic Power | 4-5.5Kw, customizable | |
| Blade Material | Cr12 Mov | |
| Hardness | With quenched treatment HRC 58 – 62° | |
| 2.6 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
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Hanging-Arm Control Box |
Standing Control Box | ||
| 2.7 Hydraulic Power Unit (HPU) | ||
| Motor Power | 5.5Kw | |
| Oil Required | N32 or N46 hydraulic oil is available | |
| Design | The hydraulic station has a fan cooling system | |
| Optional | It can be installed on or inside the roll former to save space | |
| 2.8 Analysis | |
| 5T Hydraulic Decoiler | Feeds steel coil, ensures smooth supply, high safety, reduces material deformation |
| Guiding | Maintains material alignment, prevents edge deviation, reduces waste |
| Roll Former | Gearbox driven, arch frame stability, ensures precise corrugation and interlocking edges |
| Hydraulic Cutter | High precision panel length, adaptable for different thicknesses, minimal waste |
| Out Table | Collects finished panels, supports automation, reduces manual handling, ensures safety |
| Component | Quantity |
| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
For this panel profile, we can customize roll former configurations, number of forming stations, gearbox specifications, hydraulic cutter settings, panel width/thickness range, interlocking edge dimensions, and production speed. Optional features include powder coating compatibility, perforation or pre-punched holes, and integration with automated stacking or packaging systems.