Cangzhou Metalign Machinery Co., Ltd.
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| 1.1 Production Line | ||
| This roll forming production line targets construction material suppliers and building contractors. It offers high-precision, embossed metal floor decks suitable for commercial, industrial, and residential projects. The line provides reliable output, customizable profiles, and consistent quality, making it ideal for both domestic and international markets requiring durable concrete composite flooring solutions. | ||
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Guide |
Roll Forming |
| 1.2 Profile | |
| The metal floor deck is produced from galvanized or cold-rolled steel, 0.8–1.2mm thick, featuring embossed patterns for concrete adhesion. It is lightweight yet high-strength, with interlocking edges for composite floor systems. Suitable for commercial, industrial, and multi-story buildings, this profile ensures structural integrity, efficient installation, and enhanced load-bearing performance. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 0.8-1.2mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
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| 1.3 Production Process | |
| Flow Chart: Hydraulic Decoiler → Entry Guide → Embossing → Roll Former → Hydraulic Cutter → Run-out Table | |
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| Process: The steel coil is guided into the roll former, where chain-driven rollers shape the metal floor deck and emboss patterns for concrete adhesion. The chain enclosure ensures safety and longevity. The hydraulic cutter accurately cuts profiles to length. This configuration ensures continuous, high-precision production with minimal material waste. |
| 1.4 Key Focus | |
| Chain-Driven Roll Former Ensures Stable, High-Speed Production With Precise Profile Accuracy. | |
| Integrated Embossing Rolls Enhance Concrete Adhesion And Structural Integrity. | |
| Wall Panel Frame Provides Rigidity And Long-Term Durability. | |
| Chain Enclosure Protects Operators And Equipment From Accidents And Debris. | |
| Hydraulic Cutter Guarantees Precise, Clean, Continuous Cuts, Reducing Waste. | |
| Flexible Configuration Supports Various Coil Thickness And Profile Designs. |
| 2.1 Decoiler | ||
| Structure | Double-support | |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T/7T/10T, customizable | |
| Coil Width | 1250mm, customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU1 | |
| 2.2 Optional Upgrade: Decoiler | ||
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| Motorized Decoiler | Stand structure decoiler, motorized or hydraulic | Hydraulic decoiler with loading car |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width | |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min | |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw | |
| Roller Material | 45# steel polished and chromed HRC58-62° | |
| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
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| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. | |
| Hydraulic Power | 4-5.5Kw, customizable | |
| Blade Material | Cr12 Mov | |
| Hardness | With quenched treatment HRC 58 – 62° | |
| 2.7 Product Collection | |||
| Solution 1 | Run-out table | Solution 2 | Auto stacker |
| Power Type | Non-powered, mainly manual handling | Power Type | Motorized, 3Kw |
| Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable |
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| 2.8 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
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Hanging-Arm Control Box |
Standing Control Box | ||
| 2.9 Hydraulic Power Unit (HPU) | ||
| Motor Power | 5.5Kw | |
| Oil Required | N32 or N46 hydraulic oil is available | |
| Design | The hydraulic station has a fan cooling system | |
| Optional | It can be installed on or inside the roll former to save space | |
| 2.10 Analysis | |
| Manual Decoiler | Holds steel coil, easy manual operation, cost-effective for medium capacity |
| Guiding | Aligns steel coil, ensures precision entering roll former, reduces material waste |
| Roll Former | Wall panel structure, chain drive, embossing rolls, precise floor deck shaping |
| Roll Former | Chain enclosure protects workers and equipment, ensures safety and longevity |
| Hydraulic Cutter | Accurate cutting to length, reduces material waste, synchronized with roll former |
| Out Table | Receives finished profiles, prevents deformation, supports manual or automatic stacking |
| Component | Quantity |
| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
This metal floor deck line can be customized by adjusting embossing patterns, coil thickness capacity (0.8–1.5mm), roll former roller sequence, chain speed, and hydraulic cutter length. Optional features include automatic decoiler upgrades, adjustable roll former modules, and out table extensions to meet project-specific flooring requirements.