These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

A versatile roll forming solution designed for cable tray manufacturers, electrical system integrators, and panel system fabricators. Ideal for clients seeking flexibility, precision, and space-saving dual-profile capability.

2. Profile Description

Formed from galvanized steel with 1.0–1.5mm thickness, this ladder-type cable tray features punched slots for mounting and ventilation. Widely used in electrical cable routing and industrial facility installations.

3. Production Process

Manual Decoiler → Leveling Machine → Servo Feeder → Hydraulic Punching Machine → Guide → Roll Former → Flying Hydraulic Cutter → Out Table
The process begins with decoiling and leveling, followed by servo feeding into a hydraulic punching unit for pre-punched holes. The double-row guiding system aligns the strip into a gear-box driven roll former with dual sets of forming tools. The tracking cutter then accurately shears the formed trays according to length.

4. Technical Parameters

Machine	Analysis
Manual Decoiler	Holds 3T steel coil; cost-efficient for manual loading.
Manual Decoiler	Suitable for low to medium production speed lines.
Leveling Machine	3 over 4 structure ensures flatness for forming precision.
Leveling Machine	Independent unit offers better tension control.
Servo Feeder	Feeds coil into punching unit with accuracy and programmable length.
Hydraulic Punching Machine	One-station design for pre-punching mounting holes.
Hydraulic Punching Machine	Independent structure reduces vibration during punching.
Guiding system	Aligns material to left or right row as required.
Roll Former	Wall panel base with gear box drive ensures stability and power.
Roll Former	Dual-tooling setup allows flexible profile changeover.
Tracking Hydraulic Cutter	Equipped with two cutting dies for each tray design.
Tracking Hydraulic Cutter	Cuts during movement, enhancing cutting precision and speed.

5. Key Focus

Dual-row forming structure allows flexible tooling on both sides.
Punching before forming improves precision and minimizes deformation.
Flying cutter ensures clean, synchronized cuts at high speed.
Ideal for cable tray producers needing quick profile switchovers.
Compact and efficient line layout for space-saving production.

6. Production Line Components

Machine Name	Quantity
Manual Decoiler	1 set
Leveler	1 set
Servo Feeder	1 set
Hydraulic Punching Machine	1 set
Guiding system	1 set
Roll Former	1 set
Hydraulic Cutter	1 set
PLC Cabinet	2 sets
Hydraulic Station	2 sets
Out Table	2 sets

7. Customization Options

This line supports custom tray widths, punch designs, and forming tool sets per customer drawings. Dual-row tooling can be configured for different ladder tray models. Hydraulic punching station and cutter can be adapted for various slot shapes and cut lengths. Optional automation like automatic stackers available.

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