These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

This production line is designed for manufacturers of ladder edge cable trays, primarily in industries such as electrical infrastructure, telecommunications, and industrial construction. It offers high-speed production, precision forming, and versatility, making it ideal for companies requiring consistent, high-quality metal tray profiles.

2. Profile Description

This profile is made from galvanized steel, with a thickness ranging from 1.5mm to 3mm. It is characterized by a ladder edge design, ensuring high strength and durability for cable management. The profile is widely used in industrial and commercial environments for routing electrical cables, and is highly resistant to corrosion.

3. Production Process

Decoiler → Leveler → Servo Feeder → Punching Press → Guide → Roll Former → Straightener → Hydraulic Cutter
The production starts with the decoiler unwinding the steel coil, followed by leveling and precise feeding via a servo system. The punching press creates mounting holes, and the guide ensures accurate material alignment. The roll former shapes the material, and the straightener corrects any bends before the hydraulic cutter trims the profile to the desired length.

4. Technical Parameters

Machine	Analysis
Decoiler	Unwinds steel coils automatically for efficient feeding. Ideal for 1.5-3mm thickness steel.
Leveling Machine	Ensures flatness of steel, preventing deformation during forming.
Servo Feeder	Provides precise control of material feeding, minimizing errors and ensuring exact dimensions.
Punching Press	Pre-punches mounting holes with high accuracy, reducing later process steps.
Guide	Aligns the material for uniform feeding and consistent profile shaping.
Roll Former	Forms the ladder edge profile with high precision, using a 14-station gearbox-driven design.
Straightener	Corrects any minor material bending, ensuring a straight profile before cutting.
Hydraulic Cutter	Cuts the profiles to the required length with precision and minimal material waste.

5. Key Focus

High Precision: Ensures exact hole punching and profile dimensions.
Automated Feeding: Servo-driven feed system guarantees accuracy and consistency in material input.
Efficient Cutting: Hydraulic cutter delivers precise, clean cuts for optimized production.

6. Production Line Components

Machine Name	Quantity
Decoiler	1 set
Leveling Machine	1 set
Servo Feeder	1 set
Punching Press	1 set
Guide	1 set
Roll Former	1 set
Straightener	1 set
Hydraulic Cutter	1 set
PLC Cabinet	1 set
Hydraulic Station	1 set
Out Table	2 sets

7. Customization Options

We offer custom configurations for the ladder edge profile production line, including adjustments to the number of forming stations, custom punching designs, and specific roll forming adjustments to suit your unique product dimensions and materials. Additionally, we can tailor the decoiler, leveling machine, and cutter specifications for specific steel types or thicknesses.

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