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High-Precision Roll Former With Embossing And Hydraulic Punching For Light Gauge Angle And Z Profile Production
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
2. Profile Description
The profile is made from galvanized steel with a thickness range of 0.8mm to 1.2mm. It features angle and Z-shaped profiles used in lightweight steel framing, offering superior durability and high precision. Ideal for ceiling grids, drywall framing, and light structural applications in construction projects.
3. Production Process
4. Technical Parameters
Machine | Analysis |
Manual Decoiler | Provides controlled uncoiling for smooth feeding of steel sheets. Essential for consistent input material. |
Guiding System (3 Rollers) | Ensures the steel sheet is precisely aligned, preventing misfeeds. Key for profile accuracy. |
Embossing Roller | Adds surface texture, improving adhesion to cement and other bonding agents. |
Hydraulic Punching (2 Stations) | Efficiently punches holes in the steel, integrated with the forming process for better output. |
Roll Former (10 Stations) | Forms angle steel and Z-shaped profiles with high precision, providing superior product quality. |
Correcting Unit | Corrects any distortion in the profile after forming, ensuring straight and accurate products. |
Hydraulic Cutter (3 Molds) | Cuts profiles to specified lengths, with multiple molds for cutting different profile sizes. |
5. Key Focus
High-precision forming: 10-station roll former ensures accurate profiles.
Embossing function: Surface textures improve bonding with cement, ideal for drywall applications.
Integrated hydraulic punching: Reduces setup time and enhances production efficiency.
Customizable configurations: Tailored solutions for angle steel and Z-shaped profiles.
6. Production Line Components
Machine Name | Quantity |
Manual Decoiler | 1 set |
Guiding System | 1 set |
Embossing Roller | 1 set |
Hydraulic Punching | 1 set (2 stations) |
Roll Former | 1 set (10 stations) |
Correcting Unit | 1 set |
Hydraulic Cutter | 1 set (3 molds) |
PLC Cabinet | 1 set |
Hydraulic Station | 1 set |
Out Table | 2 sets |
7. Customization Options