Step Beam Roll Forming Line With Manual Roll Adjustment And High Production Speed

Step Beam Roll Forming Line With Manual Roll Adjustment And High Production Speed

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This heavy-duty step beam roll forming line is ideal for industries like warehousing, logistics, and industrial shelving. Its key advantages include cost-effective manual roll adjustment, high-precision forming, and customizable production. It provides robust and versatile step beams, meeting various racking system needs.

2. Profile Description

• This step beam profile is made from galvanized steel with a thickness range of 1.5-2.5mm. Its closed profile shape ensures strength and rigidity. It is commonly used in warehouse racking systems, heavy-duty shelving, and industrial storage structures. The design features manual roll adjustment for different sizes, ensuring cost efficiency and flexibility.

3. Production Process

• 3T Hydraulic Decoiler → Guiding → Leveling → Roll Forming Machine → Stop Welding → Flying Saw Cutting
• This step beam production process begins with a hydraulic decoiler followed by guiding and leveling to ensure smooth material feeding. The roll forming machine creates the step beam profile, which is welded at the stopping points for stability. Finally, the flying saw cuts the beam to the required length with precision.

4. Key Focus

• Cost Control:

The manual roll adjustment and chain-driven forming machine offer a low overall investment, making it an ideal choice for cost-sensitive markets or startups.

• Proven Technology:

With 27 forming stations, a well-designed leveling structure, and tracking saw cutting, this line is perfect for producing step beam profiles with closed sections. The formed profiles are straight and stable, ensuring consistent quality.

• Speed Advantage:

Despite being an economical configuration, the use of tracking saw cutting boosts production efficiency by about 30%, achieving speeds of 12–15 meters per minute.

• Easy Maintenance:

The machine’s structure, primarily based on wall panel chains and conventional hydraulic systems, is mature and easy to maintain. The design simplifies operator training and after-sales service, with low spare part costs and straightforward upkeep.

5. Production Line Components

6. Customization Options

• This heavy-duty step beam line can be customized to produce beams with different step heights, such as 80mm, 90mm, 100mm, and 120mm. The manual roll adjustment allows operators to easily switch between different beam sizes, making it ideal for medium-frequency production needs. This flexibility is combined with an efficient, cost-effective forming process.