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High Precision Chain Drive Roll Forming Machine for Ribbed Floor Deck Panel
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
This production line is designed for contractors, construction material suppliers, and roll forming companies targeting medium-volume metal decking projects. It features cost-efficiency, easy maintenance, and strong adaptability to custom embossing patterns and ribbed profiles.
2. Profile Description
The deck profile is made of galvanized steel (0.8–1.2mm thick), with two longitudinal ribs and custom embossing dots for concrete bonding. It is mainly used as floor reinforcement in steel structure buildings, supporting concrete slabs and improving load-bearing performance.
3. Production Process
3T Hydraulic Decoiler → Guiding Device → Embossing Roller → Roll Former → Hydraulic Cutter
Steel coils are uncoiled and guided into a customized embossing station, which enhances adhesion between the deck and concrete. The roll forming machine then shapes the deck with two ribs and embossing features. Finally, hydraulic cutting ensures precise panel lengths with minimal downtime.
4. Technical Parameters
Machine | Technical Analysis |
3T Hydraulic Decoiler | Holds up to 3 tons of galvanized steel coil |
Hydraulic expansion for fast loading/unloading | |
Pressure arm prevents coil jumping and ensures smooth feeding | |
Guiding Device | Aligns the coil centrally before embossing and forming |
Adjustable rollers ensure positioning accuracy | |
Embossing Roller | Adds dots or patterns for better concrete grip |
Can be replaced for different embossing designs | |
Roll Former | 26 forming stations shape ribs and panel structure |
Chain-driven transmission for stable forming | |
Designed for 0.8–1.2mm galvanized steel | |
Hydraulic Cutter | Cuts panel to length after forming |
Uses stop-cut system; affordable and accurate |
5. Key Focus
26-roll station design ensures high precision and consistent rib forming.
Chain-driven structure offers easy maintenance and reliable transmission.
Supports mid-range material thickness (0.8–1.2mm) for various project scales.
Cost-effective hydraulic stop-cutting mechanism for standard production needs.
6. Production Line Components
Component | Quantity |
3T Hydraulic Decoiler | 1 set |
Guiding Device | 1 set |
Embossing Roller Station | 1 set |
Roll Former | 1 set |
Hydraulic Cutter | 1 set |
PLC Cabinet | 1 set |
Hydraulic Station | 2 sets |
Out Table | 2 sets |
7. Customization Options
We offer tailored solutions for this floor deck profile, including custom embossing roller designs, adjustable rib height, and profile width modifications. The roll former can also be upgraded to gear-box transmission or servo tracking cutting based on production speed and thickness requirements. Optional extra ribbing or logo embossing is also available.