Cangzhou Metalign Machinery Co., Ltd.
Add to Cart
High-Speed Roll Former for Embossed Concrete Bonding Floor Decks
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
This production line is designed for construction and architectural clients, specializing in the manufacture of high-strength, galvanized steel floor decking with embossed patterns. It offers versatility, high-speed production, and superior strength for concrete bonding, making it a valuable choice for large-scale floor deck and roof panel manufacturers.
2. Profile Description
This floor deck is made of galvanized steel, ranging from 0.8mm to 1.2mm thickness. It features embossed dots for better bonding with concrete, while its design includes two reinforcing ribs for added strength. Commonly used in construction for flooring and roof systems, this deck ensures high durability and stability.
3. Production Process
3T Hydraulic Decoiler → Guide → Embossing Roller → Roll Former → Hydraulic Cutter
The steel coil is unwound by the hydraulic decoiler and guided into the embossing roller, where a custom surface pattern is applied. The roll former, with 24 forming stations, shapes the deck into the desired profile. Finally, the hydraulic cutter precisely cuts the metal deck to the required lengths.
4. Technical Parameters
| Machine | Analysis |
| Hydraulic Decoiler | Controls steel coil feeding and ensures smooth, continuous material flow. |
| Guide | Positions the steel with precision, ensuring alignment for accurate forming. |
| Embossing Roller | Applies textured embossing for improved concrete adhesion, customizable for different designs. |
| Roll Former | 24-station machine that forms precise metal profiles, ensuring strength and consistency. |
| Hydraulic Cutter | Ensures precise cuts for the metal deck with minimal waste and high accuracy. |
5. Key Focus
High-Strength Bonding: The embossed surface promotes superior adhesion to concrete.
Efficient Production: 24 stations ensure precise forming with minimal waste and high output.
Customizable Features: The line offers customization in embossing, material thickness, and product lengths.
6. Production Line Components
| Machine Name | Quantity |
| Hydraulic Decoiler | 1 set |
| Guide | 1 set |
| Embossing Roller | 1 set (Customizable) |
| Roll Former | 1 set (24 Stations) |
| Hydraulic Cutter | 1 set |
| PLC Cabinet | 1 set |
| Hydraulic Station | 2 sets |
| Out Table | 2 sets |
7. Customization Options